Here are the steps to my custom build for my wife. She wanted it light and low recoil for the carbine matches we go to. This is not instructional but if you have any questions just let me know. Here we go... (oh and sorry for the blurry pics)
I started with a 20" A2 barrel (1:8) $155. I like the light weight profile and I wanted it to have a rifle length gas system so I cut in to 16" and turned it down. Took it to .625 for gas block then down to .545, then a short jump to .610 for the crush washer to back up against. Trying to take as much meat off as safely possible while making it light for her. Final barrel weight 23.5 oz.
Next comes threading and crowning then a test fit of brake (AAC) $54
Next I took a .625 steel gas block $20 and drilled/tapped it for gas adjustment. Drill size .136, tap 8-32
Here is the barrel w/ gas block and brake fitted.
Here's a shot of the gas adjustment screw
Pre and post "Cerakote" lol
Gas block/tube and handguard install. I went with the 13" Troy Battle rail $159
I went w/ a JP LMOS BCG for low recoil $305 and a BCM charging handle $36
I used a stripped upper $70, saving 1.5oz not using forward assist or dust cover
Next I installed the brake. It was close to being straight so I just stoned the washer to time it properly
Now for the lower. I went with a Lancer L15 w/ tactical magwell. These lowers are nice, it has a bolt release on the right side above the mag release so no need for a BAD lever $220
For the lower build I used an Ace light weight stock $69 (perfect LOP for my wife w/ no butt pad), Armalite 2 stage trigger LPK $119 and an Ergo grip
I do some work to these triggers to make them lighter and take the first stage out of them. I run a set screw up the grip screw hole to lift the trigger, taking up the first stage. Then I use JPs adjustable safety selector $58 and back it down while on safe so theres no play in the trigger while on safe. The result, 2.5# pull w/ no travel. I also polish the hammer face so the carrier rides over with little friction.
Next I took 3 of the 5 weight out of the buffer . I replaced the aluminum spacer with an ABS one that I made longer (3.360") to make up for the missing weights. Still keeping a 1/4" of movement inside the buffer body. Stock OAW 5.03oz, modified OAW 3.25oz.
Completed lower
Completed rifle $1300 (Total weight:5.65#)
I started with a 20" A2 barrel (1:8) $155. I like the light weight profile and I wanted it to have a rifle length gas system so I cut in to 16" and turned it down. Took it to .625 for gas block then down to .545, then a short jump to .610 for the crush washer to back up against. Trying to take as much meat off as safely possible while making it light for her. Final barrel weight 23.5 oz.
Next comes threading and crowning then a test fit of brake (AAC) $54
Next I took a .625 steel gas block $20 and drilled/tapped it for gas adjustment. Drill size .136, tap 8-32
Here is the barrel w/ gas block and brake fitted.
Here's a shot of the gas adjustment screw
Pre and post "Cerakote" lol
Gas block/tube and handguard install. I went with the 13" Troy Battle rail $159
I went w/ a JP LMOS BCG for low recoil $305 and a BCM charging handle $36
I used a stripped upper $70, saving 1.5oz not using forward assist or dust cover
Next I installed the brake. It was close to being straight so I just stoned the washer to time it properly
Now for the lower. I went with a Lancer L15 w/ tactical magwell. These lowers are nice, it has a bolt release on the right side above the mag release so no need for a BAD lever $220
For the lower build I used an Ace light weight stock $69 (perfect LOP for my wife w/ no butt pad), Armalite 2 stage trigger LPK $119 and an Ergo grip
I do some work to these triggers to make them lighter and take the first stage out of them. I run a set screw up the grip screw hole to lift the trigger, taking up the first stage. Then I use JPs adjustable safety selector $58 and back it down while on safe so theres no play in the trigger while on safe. The result, 2.5# pull w/ no travel. I also polish the hammer face so the carrier rides over with little friction.
Next I took 3 of the 5 weight out of the buffer . I replaced the aluminum spacer with an ABS one that I made longer (3.360") to make up for the missing weights. Still keeping a 1/4" of movement inside the buffer body. Stock OAW 5.03oz, modified OAW 3.25oz.
Completed lower
Completed rifle $1300 (Total weight:5.65#)