The other night when I was daydreaming of being on the river bending my rod on some smallies, I decided to organize my flies. Most of my files were sitting in their orignal plastic boxes, which were then stored in the cardboard shipping box. I would just grab the box, throw it in my truck and pick a few flies when I got to the river. It worked, but I wanted to be more organized. My little fly boxes (made for trout flies) could only hold so many flies, so I knew something had to be done. I looked online for big bug boxes, boat and guide cases, and most were ~$50. I came across a post about someone making their own "Cliff box" on the cheap. I knew that was what I wanted to do, so out to the garage to look for a suitable box.
I found a box that Springfield sent with my XD gear up promotion a few years ago. I never use this box...until now. The box is essentially a small plastic pistol case (I'll let the pictures do the talking). I went to a craft store and picked up some 6mm craft foam for $0.99. I traced the outline of the box onto the foam and cut it out with an exacto knife. You will want to make several passes to cut the foam cleanly. I had to trim up the foam to get a near perfect fit. After I had the fit the way I wanted, I made slits that would hold the flies. I spaced them 1/2" apart. You want to cut the foam about 3/4 the way through, not completely. This will allow the foam to hold the flies securely. After that, I used some spray adhesive to attach the foam to both sides of the box. After allowing some cure time, I filled up the box with some of my bigger bugs. I plan to make more of these, if I can find the boxes (or some similar). I will also be making some smaller ones with boxes I have laying around. Hell, I'm going to use this foam to fabricate a patch that I will put on my boat to hold/dry flies. Anyway, enough jabbering, onto the pics:
I found a box that Springfield sent with my XD gear up promotion a few years ago. I never use this box...until now. The box is essentially a small plastic pistol case (I'll let the pictures do the talking). I went to a craft store and picked up some 6mm craft foam for $0.99. I traced the outline of the box onto the foam and cut it out with an exacto knife. You will want to make several passes to cut the foam cleanly. I had to trim up the foam to get a near perfect fit. After I had the fit the way I wanted, I made slits that would hold the flies. I spaced them 1/2" apart. You want to cut the foam about 3/4 the way through, not completely. This will allow the foam to hold the flies securely. After that, I used some spray adhesive to attach the foam to both sides of the box. After allowing some cure time, I filled up the box with some of my bigger bugs. I plan to make more of these, if I can find the boxes (or some similar). I will also be making some smaller ones with boxes I have laying around. Hell, I'm going to use this foam to fabricate a patch that I will put on my boat to hold/dry flies. Anyway, enough jabbering, onto the pics: